2 Quart Fuel Tank (PCS. Discharge the tank pressure by opening the Filler Cap until the sound of escaping air can no longer be heard. When the Fuel Tank pressure reaches 10 psi, re-pressurize the Fuel Tank to 20 psi. Begin a new cut with the intention of cutting around the snag at the bottom. Remove the Tip and Mixer from the head of the Torch. This step is necessary to allow air in the fuel line to escape. If the High Pressure Oxygen Valve Stem O-ring is damaged take the following action. High Pressure Oxygen Trigger - Purge by fully depressing for 3 to 5 seconds. It is best to assess and fix mistakes as they occur rather than waiting to the end of the cut and attempting to remember where they happened. Clean the Tip and/or Mixer seating surfaces. Petrogen’s oxygen consumption is … Begin the test with the Torch Fuel Control Knob and Pre-Heat Oxygen Knob closed. Share. Usage: Is a completely self-contained cutting system. Place the preheat flame in the location of the desired hole. Slide Tip Nut over chosen Tip. Insert the O-ring and Bushing into the Valve Body with the O-ring facing down. Petrogen, Inc., Colorado Springs. Keep turning the Jack Screw until the Mixer is pulled from it’s position in the head. Magnum cutting torch with flame adjusting thumb valve. If the tank leaks, tighten the fitting further. On January 26, 2011 the members of Squad 13 and Squrt 1331/Rescue 13 received training in the use of the Petrogen Torch Cutting System. The movement of the torch head will create a small trench which molten material and expanding gases will follow. Torch is ready to light. Make two complete wraps of the Pump Cylinder threads with new Teflon tape. If the stream is present, fuel is passing through the system normally and the restriction is after the head of the Torch. Source: Apparatus & Tools Published on 2019-08-22. 1. Ensure the oxygen valve is clear by briefly opening (crack open) the oxygen bottle, allowing oxygen to expel any debris. The “Petrogen Warranty” will be considered void if the product has been subject to misuse, negligence, accident, misapplication, modification, used with other than OEM components, or repaired by unauthorized personnel. Keep in mind that it will be necessary to pressurize the fuel tank and prime the fuel line before cutting. To decrease the amount of pressure delivered to the torch, turn the Regulator Control Valve counterclockwise while depressing the High Pressure Oxygen Trigger on the Torch. Any Petrogen product found to be defective in materials or craftsmanship will be repaired or replaced at no charge during the warranty period (25 Years). With the MTT, a trainer or trainers will come out to your facility and give operators a specialized training based on their cutting operations. DetailsPetrogen Liquid Fuel TorchesThe Petrogen Liquid Fuel Torch comes in a variety of different lengths and head angles. It is also best practice to check system components for serviceability before each use. Snug both fittings with an Adjustable Wrench. Stihl Core Drill. PO Box 75610 Colorado Springs, CO 80970. If the Leather Pump Cup is dry to the touch, lubricate it with a medium viscosity oil. Petrogen may require the product to be returned to the factory for examination. Light flame (striker should be about ¼ to ½ inch from tip). Petrogen began production of the oxy-gasoline torch over three decades ago. The best indicator that the cut is not completely penetrating the steel is when the sparks move sideways rather than straight from the bottom of the cut. Remove old fuel and oily buildup by flushing the Fuel Hose using a ratio of one cup of fresh fuel per 25 feet of hose. Please do not hesitate to contact Petrogen for assistance: • 1-877-88-TORCH (877-888-6724) Use the included Packing Nut Wrench found in the Standard Tool Kit to check the following packing nuts for snugness: • torch@petrogen.com (1) Pre-Heat Oxygen Packing Nut - located under the Pre-Heat Oxygen Knob on the Torch (see Fig. This directs all of the energy of the preheat flame and high pressure oxygen jet directly into the steel, maximizing cutting efficiency and controlling hot material as it exits the cut. The Scout Torch Plus (Part #6800) is power! It contains everything you need to cut steel. 5,395 likes. Sometimes damage to the O-rings is not obvious. • Fuel canister is full of Camp Fuel • O2 bottle is full and the regulator is seated properly with O-ring. Petrogen Cutting System: Special Operations Use. If there is substantial material holding the cut together it is advisable to make a new cut directly parallel to the original cut. Watch the material as it leaves the bottom of the cut. Replace High Pressure Oxygen Valve Internal O-ring. Remove the Pump Shaft as described in “REMOVING THE PUMP SHAFT ASSEMBLY”. 8 or 16 Hours – Lecture & Practical This program is a lecture/practical session pertaining to authorized Petrogen user operations, geared towards technical rescue/USAR operations. This means the following should be paid attention to. NOTE: Place one drop of thread lock on the threads of the Lever Nut. Maintain a 1/4 inch coupling distance and observe beneath the preheat flame for a molten puddle to form. Standard Systems do not include additional Oxygen Valve protection and Regulators should be disconnected from the oxygen tank during vehicle transport. If it does not exit directly from the bottom as it would when cutting a solid piece, then the cut is probably not penetrating all of the layers. Once the top-most surface becomes molten, depress the High Pressure Oxygen Trigger. We'll use them when we blow up stuff"The MythBusters Petrogen Torch Training. Using the Fuel Control Knob, adjust the flame so that the preheat jets slightly oscillate. Once the line is purged, completely open the Shut-Off Valve on the Fuel Tank. Purging the Torch before light up further protects the operator against oxygen line flashback. If at any time sparks or molten material exits the cut from a direction other than directly from the bottom of the material, examine the area, as the flame may not be fully penetrating the steel. The BTUs generated by the burning steel produce the majority of the overall energy released in the cutting precess. Push the Valve Body down so that the spring is compressed and the nut slides into the Valve Body. Note: To cool a hot Tip before removal, take the following actions. Once through all layers, proceed with the cut normally, using the ‘V-Cut’ technique whenever needed. We also conference call separate lines at your request. DetailsPetrogen Liquid Fuel TorchesThe Petrogen Liquid Fuel Torch comes in a variety of different lengths and head angles. Each Tip has a specified range of acceptable oxygen pressure. You now have the best oxy-fuel cutting torch for even the toughest steel cutting jobs. Petrogen manufactures cutting torch systems which use everyday liquid fuels like gasoline, diesel, and kerosene. NOTE: Running the Torch with a rich fuel setting will keep both the Tip and the head of the torch cool, preventing damage to the Mixer O-rings and Wick. Every Petrogen package also includes a Standard Spare Parts Kit, Standard Tool Kit and 8" Adjustable Crescent Wrench for assembly, maintenance and repair. Install the spare High Pressure Oxygen Valve found in the spare parts kit. The major cost savings, safety and great performance that PETROGEN provides are now yours. Note that there may be uncut layers at the start of the cut when using this technique. The customer is required to have a functioning Petrogen Torch prior to scheduling of this class. Common causes for a cutting pass to fail include moving too quickly, stopping slightly short leaving a web on the bottom end, not using the appropriate tip size, or incorrect oxygen pressure for the Tip size. When conducting overhead cutting in excess of 30 feet, it may be necessary to compensate by increasing the fuel tank pressure. Fuel stabilizing additives may be used to extend fuel life. 5/31/09 Petrogen Torch 5.389 Me gusta. 8). PO Box 1245 • Wall, NJ • 07719 While the torch itself does not inherently involve safety and health hazards associated with D&D work, the activities that are being conducted using the technology do. Lubricate and/or replace the Leather Pump Cup. Plasma Arc cutting. When only a small bridge of material exists, the fastest technique may be to begin a new cut adjacent to the bridge, allowing the molten steel from the cut to flow down and eliminate the snag. NOTE: When cutting layers, it is generally necessary to increase one tip size over the cutting chart recommendation for the solid equivalent of the cut thickness. It's larger than the standard Scout yet small, convenient and easy to use. Push the Pump Handle to the bottom of the Pump Cylinder and screw the Pump Shaft Screw Cap back to the Pump Cylinder. Remove the torch from the fuel line and allow both to fully air dry. Don’t push the torch forward as this will direct the material toward the operator. * A cleaner Tip will produce a cleaner cut. Tapping the metal may help to identify the snag. Remove the High Pressure Oxygen Valve Stem from the High Pressure Oxygen Valve. The Leader in Liquid Fuel Cutting Torch Technology (NEVER STORE ANY OXY/FUEL SYSTEM IN AN AIRTIGHT CONTAINER OR COMPARTMENT. Trench Rescue - Soil Classification. All Petrogen pressure vessels are fitted with an automatic pressure relief valve inside the Filler Cap. NOTE: Tampering with the tank pressure relief valve voids the warranty for the entire system. OSHA TRAINING: Contact AHF! The nine drills in the set correspond to the nine Tip sizes. Petrogen also offers Mobile Training Teams (MTT). The Petrogen Torch is a commercially available technology and has been used for various projects at locations throughout this country. Below are a few pictures from training the other day with a Petrogen torch. Performing clean, fast cuts requires practice. Once the O-Ring is in place simply remove the High Pressure Oxygen Valve Stem from the tool (C.). There are three control surfaces to activate on the Petrogen Torch when performing light up. Box 75610, Colorado Springs, CO 80970 The reflected heat will bring the Tip to its operating temperature allowing the fuel to fully vaporize inside the Tip. Ready 3 is the appropriate way to store the Petrogen System for prolonged periods. Turn off torches after use: Close oxygen valve on torch. Training@AllHandsFire.com. The brass brush can be used to clean the Tip core flutes as well as remove slag from around the high pressure oxygen center hole. This leaves the optimum amount of air space in the Fuel Tank for proper pressurization. Subject matter covered in this course: O.S.H.A. Wear the correct protective equipment for the job, Know how the material you are cutting reacts to heat, Know what is beneath, beside and above your cut, Never cut into, or near anything you are not sure of. With the spring compressed, slide the Valve Stem through the Valve Body and screw it into the Nut on the opposite side. Doing so will lead to premature wear of the Torch Head. The material will travel in the opposite direction of the movement of the torch. Adjust acetylene to bring flame back down to almost touching the tip. Used to clear debris from the high pressure oxygen center hole, as shown in figure 32. It's also ideal for heating and brazing. Post navigation ), (*Never use liquids or abrasives to clean this connection), Tighten the compression fitting below the Fuel Control Knob, Tighten packing nut under the Pre-Heat Valve Knob. The preheat flame is simply the catalysis for ignition. Set up and adjusting of regulators. He will remain on the phone to verbally walk you through the training while an operator demonstrates the training on the live feed. All Hands Fire instructors delivering Petrogen Cutting Torch training at the South Old Bridge Fire Department in Old Bridge, NJ. NOTE: Safety Glasses are required safety equipment for the Fuel Stream Check. This entry was posted in News, Uncategorized on May 26, 2016 by Chiefs Office. .page-title { Running the Torch with a rich flame setting is critical to unlocking the performance of the system. The new Scout Torch (Part #6700) is the most powerful portable cutting torch in the world. First contact us at torch@petrogen.com or at 1-877-88-TORCH (877-888-6724) to schedule a spot between Monday - Friday, 9 a.m. - 4 p.m. (Mountain time). This technique will increase the heat significantly, allowing for deeper penetration. During the last cut the pressure in the fuel line will be relieved, reducing spillage during disassembly.Perform the steps listed in “Regular Use Shutdown”. These liquid fuels, in conjunction with the wide variety of Petrogen system packages, provide operators with the opportunity to reduce operati Keep both valves open until fuel no longer exits the tip. These liquid fuels, in conjunction with the wide variety of Petrogen system packages, provide operators with the opportunity to reduce operati Torch + Tools Training Course covers the different types of torches / tools your department carries and how to inspect, maintain, and operate the torches / tools properly. Slide the High Pressure Oxygen Valve Internal O-ring Installation Tool (Part #4017) provided in the Standard Parts Kit (Part #4002), over the High Pressure Oxygen Valve Stem (A.). Petrogen Portable Cutting System The Petrogen Portable Cutting System (PCS) is a rugged, field cutting torch system that provides operators with all the components necessary to conduct rapid hot cutting operations. Remove the Tip Nut and Tip from the head of the torch, being careful not to drop the tip core. Most problems occur as a result of using a flame adjustment that is too lean (too much oxygen and not enough fuel). Hold the Torch above the Fuel Tank and oscillate/agitate the Fuel Hose to speed the movement of the fuel through the Fuel Hose and help eliminate air bubbles. They both have the preheating capabilities of our largest tip, tip size 8. Attach one end of the green Oxygen Hose to the Oxygen Flashback Arrestor on the Torch and the other end to the Regulator. They do not mind selling propane torches because oxygen consumption increases 30%. Oxygen leaks from the Tip center hole while the Pre-Heat Oxygen Knob is fully closed and High Pressure Oxygen Trigger is disengaged. As the Tip warms, the yellow and orange in the flame will disappear.Increase efficiency by warming the Tip on the cut line, effectively preheating the metal while bringing the Tip to cutting temperature. Petrogen's Liquid Fuel Tips are designed for use with Petrogen (liquid fuel) Torches only. Using a twisting motion, squeeze the Leather Pump Cup into the Pump Cylinder. These liquid fuels, in conjunction with the wide variety of Petrogen system packages, provide operators with the opportunity to reduce operational safety hazards, take advantage of greater performance capabilities, and reduce operational costs. Place the Fuel Tank on the ground to avoid static discharge while fueling. Below are a few pictures from training the other day with a Petrogen torch. Perform Pump Assembly maintenance if the following behaviors are observed. Take the following action. Petrogen portable cutting system.

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